Excellence through innovation, education, and creative stretch packaging solutions.

Home /The Do’s and Don’ts of Stretch Film Use

The Do’s and Don’ts of Stretch Film Use

Table of Content

Stretch film, also known as pallet wrap or stretch wrap, is a versatile packaging material used to secure and protect loads during
transportation and storage. When used correctly, stretch film provides excellent stability and prevents damage to goods. However, improper use can lead to load instability, product damage, and increased costs.
The Do’s of Stretch Film Use:
  • Choosing the right type of film for the job
  • Ensuring proper tension and stretch ratio
  • Wrapping multiple layers around the load
  • Using corner protectors to prevent punctures or tears
  • Storing stretch film in a cool, dry place
The Don’ts of Stretch Film Use
  • Overstretching the film
  • Leaving gaps or uncovered areas on the load
  • Using damaged or outdated film
  • Using inappropriate tools, such as scissors or knives, to cut the film
  • Storing the film in direct sunlight or high temperatures
In this article, we will explore the do’s and don’ts of stretch film use to help you ensure proper application and maximize its benefits.

Importance of Proper Stretch Film Usage

Before delving into the do’s and don’ts, let’s understand why proper stretch film usage is crucial. When loads are improperly wrapped, they are susceptible to shifting, tipping, or falling apart during transit. This can result in damaged goods, increased product returns, and potential safety hazards for handlers. By following the recommended guidelines, you can minimize these risks and achieve secure and stable loads.

Table 1: Common Mistakes and Corrective Actions in Stretch Film Usage

Common MistakesImpactCorrective Action
Using the same film for all applicationsNot all films are suitable for every type of loadUnderstand different film types and their applications
Not wrapping loads correctlyCan lead to package instability and damageFollow correct wrapping procedures for different load types
Ignoring environmental factorsCan compromise the effectiveness and durability of the filmChoose the appropriate film based on storage and transit conditions
Neglecting regular equipment checkCan lead to sub-optimal usage and potential hazardsConduct regular checks and maintenance of film dispensers and related equipment

The Do’s of Stretch Film Use

Table 2: Dos of Stretch Film Usage

Do use the correct film typeDifferent types of films are suitable for different packaging needs
Do ensure proper wrappingSecure wrapping increases load stability
Do consider environmental factorsThe choice of film can depend on factors such as humidity, temperature, UV exposure
Do recycle the film where possibleThis promotes sustainability and reduces waste
Do check film tension regularlyProper tension ensures secure wrapping and prevents damage

A. Choosing the Right Type of Film for the Job

Selecting the appropriate stretch film for your specific application is vital. There are various types of stretch films available, including cast films, blown films, and specialty films, each designed for specific purposes. Consider factors such as load weight, shape, fragility, and storage conditions when choosing the right film. For lightweight or irregularly shaped loads, consider using a high-performance stretch film with enhanced puncture resistance. Heavy-duty loads may require thicker gauge films for added strength and stability.

B. Ensuring Proper Tension and Stretch Ratio

Achieving the correct tension and stretch ratio is essential for effective load containment. Tension refers to the amount of force applied to the stretch film during wrapping, while the stretch ratio refers to the percentage of elongation the film undergoes. Applying too little tension can result in loose wraps that offer inadequate protection, while excessive tension can cause damage to the load or the film itself. Follow the manufacturer’s recommendations to determine the optimal tension and stretch ratio for the specific film being used.

C. Wrapping Multiple Layers Around the Load

To enhance load stability and security, it’s crucial to apply multiple layers of stretch film. Starting at the base of the load, anchor the film and begin wrapping in a spiral pattern, overlapping each layer by 50% to 75%. This technique helps distribute the load’s weight evenly and minimizes the risk of shifting or loosening during transportation. It’s recommended to wrap at least three layers for light loads and up to six layers for heavier loads.

D. Using Corner Protectors to Prevent Punctures or Tears

Sharp edges and corners on pallets or loads can puncture or tear the stretch film, compromising its effectiveness. To protect against such damage, use corner protectors made of plastic or cardboard at vulnerable points. These protectors distribute the stress and provide an additional layer of defense, reducing the likelihood of film failure. Place corner protectors on all sharp corners before wrapping the load.

E. Storing Stretch Film in a Cool, Dry Place

Proper storage conditions can significantly impact the quality and performance of stretch film. Store the film in a cool, dry place away from direct sunlight and high humidity. Exposure to extreme temperatures or moisture can weaken the film, making it prone to tearing or breaking during application. Storing stretch film correctly ensures its longevity and maintains its effectiveness. Consider using dedicated storage racks or cabinets to keep the film organized and protected.

The Don’ts of Stretch Film Use

Table 3: Don’ts of Stretch Film Usage

Don’t use the wrong type of filmMisuse can lead to package instability and potential product damage
Don’t wrap without considering load characteristicsThe size, shape, and weight of the load can dictate the right wrapping method
Don’t ignore damaged or punctured filmThis can weaken load stability and compromise product protection
Don’t overstretch the filmThis can weaken the film’s holding force
Don’t neglect employee trainingProper usage and safety procedures should be understood by all users

A. Overstretching the Film

Overstretching the film beyond its recommended limit can result in reduced holding force and load stability. It’s important to adhere to the stretch ratio specified by the manufacturer. Stretching the film excessively not only compromises its ability to secure the load but also increases the risk of film breakage or tearing. Use the appropriate amount of tension to achieve the desired stretch ratio without overstretching the film.

B. Leaving Gaps or Uncovered Areas on the Load

Leaving gaps or uncovered areas on the load exposes it to potential damage during transportation. Ensure that the entire load surface is covered with stretch film, including the top, sides, and corners. This comprehensive wrapping provides maximum protection against shifting, dust, moisture, and other external factors that may impact the load’s integrity. Pay special attention to securing the top of the load, as it is often prone to instability if left uncovered.

C. Using Damaged or Outdated Film

Using damaged or outdated stretch film is a recipe for disaster. Even minor tears, punctures, or compromised edges can significantly reduce the film’s strength and effectiveness. Regularly inspect the film for any signs of damage, such as holes, thinning areas, or adhesive issues, and discard any rolls that show visible flaws. Additionally, avoid using stretch film beyond its recommended shelf life to maintain its optimal performance.

D. Using Inappropriate Tools to Cut the Film

Using inappropriate tools, such as scissors or knives, to cut the stretch film can be dangerous and may result in accidental injuries. It is recommended to use a proper film-cutting tool or a dispenser with a built-in cutter. These tools ensure clean and precise cuts without the risk of injury and make the process more efficient. Replace dull or damaged cutting tools promptly to maintain their effectiveness.

E. Storing the Film in Direct Sunlight or High Temperatures

Direct exposure to sunlight or high temperatures can degrade the quality of stretch film. Avoid storing the film in areas with excessive heat or direct sunlight, as it can lead to premature aging and loss of film properties. Instead, store stretch film in a cool, dry environment to preserve its integrity and performance. Consider using dedicated storage areas or shelves away from windows or heat sources.


By following these do’s and don’ts of stretch film use, you can ensure proper load containment, minimize product damage, and optimize the efficiency of your packaging operations. Remember to choose the right type of film, apply the appropriate tension, wrap multiple layers, use corner protectors, store the film correctly, avoid overstretching, cover the entire load, inspect and replace damaged film, use proper cutting tools, and store the film away from direct sunlight and high temperatures. By implementing these guidelines, you can enhance the safety and effectiveness of stretch film usage in your packaging processes.
Get Free Consultation/Quote
Our Recent News
Pallet Wrapping Machine Manufacturers

Top 10 Pallet Wrapping Machine Manufacturers in the World

Are you struggling to find reliable and efficient pallet wrapping machine manufacturers? Identifying the right manufacturer is crucial to ensure the longevity and efficacy of the equipment, impacting the overall productivity and operational flow of your business. We understand the importance of having trustworthy manufacturers who can provide high-quality pallet wrapping machines that meet your specific needs. In this guide,

Read More »
function of a pallet-wrapping machine

What is the function of a pallet-wrapping machine?

In the fast-paced world of logistics and transportation, how do businesses ensure that their products reach their destination safely and intact? The challenge of protecting goods during transit is a significant one. Damages can lead to financial losses, unsatisfied customers, and tarnished reputations. The solution? A machine designed specifically to address this issue is the pallet wrapping machine. Pallet-wrapping machines

Read More »
pallet wrapper price

How much is a pallet wrapping machine?

Have you ever wondered why businesses invest in pallet-wrapping machines? The logistics and warehousing industry faces the challenge of ensuring products are safely transported without damage. Pallet wrapping plays a pivotal role in addressing this issue, providing a protective layer that secures goods and prevents them from shifting during transit. The cost of a pallet wrapping machine can vary significantly

Read More »

Transform Your Profit Margins with Our Premium Stretch Film - Connect Now

Seraphinite AcceleratorOptimized by Seraphinite Accelerator
Turns on site high speed to be attractive for people and search engines.